Cold Chain – Royaal Engineers https://royaalgroups.com Best AC Service in TamilNadu | Best Refrigeration Services in TamilNadu | Mitsubishi Dealer in TamilNadu Mon, 22 Feb 2021 11:58:37 +0000 en-US hourly 1 https://wordpress.org/?v=7.0 https://royaalgroups.com/wp-content/uploads/2021/02/ROYAL-ENGINEERS_RED-150x150.png Cold Chain – Royaal Engineers https://royaalgroups.com 32 32 Refrigerated Transportation (Chillkart) https://royaalgroups.com/product/refrigerated-transportation-chillkart/ Mon, 22 Feb 2021 11:55:25 +0000 https://royaalgroups.com/?post_type=product&p=24058 Chill Kart. The Chill Kart is Rinac's line of eutectic trucks that offer transport of goods requiring temperature maintenance between -15 deg. C to -25 deg. C. Eutectic Refrigerated Trucks are a green and economical alternative to reefer Refrigerated Trucks, especially in the secondary transport sector (last mile delivery) more so as it does not require fuel or energy to refrigerate, instead stores 'cold' in eutectic plates placed within the insulated body. RPUF insulation is provided for effective resistance to heat transfer and the GRP sheets vacuum bonded to it ensure lowered weight therefore increase in net payload capacity and effective merchandising area for your product. Non existence of moving parts during operation ensures quiet, green and cost effective transport that adds to your carbon credit.Refrigerated Trucks]]>
  • No fuel or energy required for refrigeration during transport.
  • Eutectic plates provide necessary cooling hence nullifying use of fan cooling type evaporator unit
  • Temperature maintained for 10-12 hrs.
  • Use of roll container system and side service doors
  • Rigid Polyurethene Foam used as insulation for body
  • GRP Sheets bonded to insulation.
  • Benefits:

    • Economical transport with savings on fuel, energy and labour
    • No moving parts while refrigeration system is in operation
    • Easy unloading of products from roll containers through side service doors
    • RPUF ensures good thermal insulation properties with conductivity as low as 0.022 W/M-K
    • GRP sheets ensure lowered weight hence higher payload capacity and effective area for merchandising.

    Advantages:

    • Reduced operating costs
    • Minimal service costs
    • Skilled personnel not required for handling system
    • Life of system will be as long as the life of the truck
    • Excellent product protection in case of breakdown of truck
    • Temperature maintained without use of external energy source
    • No noise hence quiet distribution
    • No exhaust hence non polluting

    Accessories in request:

    • Roll containers with stopper-4nos
    • Data logger

    Operation:

    • Refrigerated Trucks is plugged into a 3 phase power supply and charged for 8 to 10 hrs.
    • Products are arranged according to delivery priority on roll containers and loaded on to the truck through rear doors
    • Refrigerated Trucks is charged for one hour after loading of product and start delivery run
    • While on delivery, the rear doors remain shut and the products are unloaded through side service doors.
    • On return to the warehouse, the Refrigerated Trucks is plugged in, so as to refreeze the eutectic plates and the cycle continues

    cold storage solution

    Graph1 : Shows the performance of the refrigeration system while on an 8 hour long delivery run


    cold storage solution

    Graph 2 : Shows cost savings. 50% savings per year

     

    Eutectic System

    Forced Cooling Type

    No moving parts during operation

    Moving parts of evaporator fan and compressor

    Low service cost

    High service costs

    Life is as long as truck

    Life of 5 yrs

    Skilled personnel not required for servicing

    Skilled personnel required

    Excellent for product safety even if truck breaks down

    Breakdown of truck would mean no safety for products

    No noise

    High levels of noise

    No exhaust hence non polluting

    Polluting

     

    Specifications

    External Box Dimensions

    2450x1650x1650ht mm

    Internal Dimensions

    2250x1450x1450ht mm

    Inside Volume

    4700 lts

    GRP sheet thickness

    1.5 mm

    GRP panel with PU core

    100 mm

    Thermal conductivity

    0.022 w/mK

    Core density of foam

    38 Kg/m3

    Cabinet Temperature

    -15°C to -25°C

    Product to be stored

    Frozen Products

    Storage Capacity (appox)

    700 Kgs

    Condensing Unit

    In built (nose type)

    Compressor

    Frascold/Dorin

    Evaporator

    Eutectic Pad , Italy

    No. of Eutectic Pads

    3

    Refrigerant

    R404A

    Power Supply

    380-420V/3ph

    Current

    11 Amps

    Connected Power

    6.325 kW

     

    The Chill Kart is a last mile delivery vehicle for which insulated box size of current dimension is provided for variants such as the Ashok Leyland Dost, Tata Super Ace and the Mahindra Maxximo. Chill Kart containers for other chassis will be provided on request.

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    Seed Storage https://royaalgroups.com/product/seed-storage/ Wed, 17 Feb 2021 12:22:32 +0000 https://royaalgroups.com/?post_type=product&p=23938
  • Pre-fabricated PUF pannels for walls,ceilings and floors.
  • Humidifiers for germination rooms.
  • Refrigerant based de-humidifiers for prolonged storage.
  • VFD for belt motor enables handling variety of products.
  • Covings lighting, and clean air management with day/night light controls for tissue culture labs.
  • Suitable racking arrangements based on applications.
  • Energy cum cost-optimized systems.
  • Digital control PLC-based data mining
  • ]]>
    Ammonia Based Cooling https://royaalgroups.com/product/ammonia-based-cooling/ Wed, 17 Feb 2021 12:20:15 +0000 https://royaalgroups.com/?post_type=product&p=23934 .rowes::after { content: ""; clear: both; display: table; } [class*="coli-"] { width: 100%; float: left; } @media only screen and (min-width: 600px) { .coli-1 { width: 8.33%; } .coli-2 { width: 16.66%; } .coli-3 { width: 25%; } .coli-4 { width: 33.33%; } .coli-5 { width: 41.66%; } .coli-6 { width: 50%; } .coli-7 { width: 58.33%; } .coli-8 { width: 66.66%; } .coli-9 { width: 75%; } .coli-10 { width: 83.33%; } .coli-11 { width: 91.66%; } .coli-12 { width: 100%; } } article { padding: 15px; }
    Features (Compak SC)
    • Single-screw technology and balanced compression
    • Stepless capacity control
    • Built-in variable volume ratio
    • Perfect profile form
    • Efficient oil separation through coalescent filters
    • Precision valves, controls, and instruments are of Danfoss make
    • Efficient and economised operation
    • PLC-based automation
    Features (Conspak)
    • Pre-engineered, factory-built condenser package with HP receiver
    • Precision valves, controls, and instruments are of Danfoss make
    • Minimised site work Ammonia Refrigeration
    • Self-sufficient in every aspect
    • Rugged construction
    • Specially designed to take care of pull-down condition
    ]]>
    Display Chiller (Coolbarn) https://royaalgroups.com/product/display-chiller-coolbarn/ Wed, 17 Feb 2021 12:12:07 +0000 https://royaalgroups.com/?post_type=product&p=23931
  • Single compressor condensing unit for any cooling application
  • Multiple compressor unit for various applications
  • Canopy shelters as optional extra
  • Twin Fan to Four Fan evaporators
  • ]]>
    Step in Chillers(Preserva) https://royaalgroups.com/product/step-in-chillerspreserva/ Wed, 17 Feb 2021 12:10:07 +0000 https://royaalgroups.com/?post_type=product&p=23928 .rowes::after { content: ""; clear: both; display: table; } [class*="coli-"] { width: 100%; float: left; } @media only screen and (min-width: 600px) { .coli-1 { width: 8.33%; } .coli-2 { width: 16.66%; } .coli-3 { width: 25%; } .coli-4 { width: 33.33%; } .coli-5 { width: 41.66%; } .coli-6 { width: 50%; } .coli-7 { width: 58.33%; } .coli-8 { width: 66.66%; } .coli-9 { width: 75%; } .coli-10 { width: 83.33%; } .coli-11 { width: 91.66%; } .coli-12 { width: 100%; } } article { padding: 15px; }
    Features
    • Quick assembling and dismantling (in three hours)
    • Unitary refrigeration system
    • Suitable for high ambient condition
    • Door handle with key security lock
    • Internal lighting
    • Four-tier adjustable shelving system for maximum utilisation of space
    • Microprocessor based programmable electronic control
    • Single phase power (230 V) – standard 16A power point
    • Non CFC refrigerant.
    The Performance Advantages
    • Suitable for high ambient condition
    • Designed for maximum safety efficiency
    • Universal ‘Cam Lock Allan Key’
    • Insulated cap for cam lock system
    • Door handle with key security lock
    • Man trap internal safety release lock
    • Internal lighting
    • Four tier adjustable shelving system for maximum utilisation of space
    • Fully functional electronic control
    • Single phase power (230 V)- standard 16 A power point
    • Energy-efficient equipment
    Best suited for
    • Milk and dairy storage
    • Fruit, vegetable and cooked food
    • Floriculture
    • Food processing
    • Pharmaceutical storage
    • Hotels and restaurants
    • Food and retail service
    • Retail distribution (Cild chain)
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    Ripening Chambers https://royaalgroups.com/product/ripening-chambers/ Wed, 17 Feb 2021 12:00:57 +0000 https://royaalgroups.com/?post_type=product&p=23924 .rowes::after { content: ""; clear: both; display: table; } [class*="coli-"] { width: 100%; float: left; } @media only screen and (min-width: 600px) { .coli-1 { width: 8.33%; } .coli-2 { width: 16.66%; } .coli-3 { width: 25%; } .coli-4 { width: 33.33%; } .coli-5 { width: 41.66%; } .coli-6 { width: 50%; } .coli-7 { width: 58.33%; } .coli-8 { width: 66.66%; } .coli-9 { width: 75%; } .coli-10 { width: 83.33%; } .coli-11 { width: 91.66%; } .coli-12 { width: 100%; } } article { padding: 15px; }
    Salient features

    Pre-fabricated, insulated, metal laminated panels best suited for freezing and chilling

    • Air tight chambers with specially designed doors.
    • Extreme turbulent air waves across chamber for quick collection and dissipation of field heat.
    • High humidity coil cooling unit for an excellent performance in humidification.
    • Air path control mechanism for even distribution of chilled air across fruits.
    • Power full refrigeration system for Quick pull down of field heat.
    • Intelligent Temperature control for enhanced shelf life of fruits.
    • Intelligent gas control system for high quality out put fruits.
    • Centralized Refrigeration with multiple compressors for high level of flexibility in operation and energy saving with standby compressor.
    • Less power, connected as well as consumption hence low operating cost.
    • Reduction in weight loss of fruit [5%-8%] by maintaining excellent humidity level across ripening process.
    • Options for Web based monitoring and controlling of Temperature, Humdity, Ethylene and CO2.
    • Fully automatic ventilation and exhaust system & Automatic Ethylene Injection, control and CO2 exhaust system.
    Principle of ripening and working cycle

    The plant is generally operated on 4-6 days ripening cycle. This 4-6 days ripening cycle comprises of

    • Operation: 14° to 23° C and >90% RH. Pull down time (16-20hrs) to 16° to 18° C
    • Ethylene injection, after 24 hrs at constant room temperature of 18° or 19° C and >90% RH
    • Holding period 16-12 hrs (total 24 hours from start of ethylene injection) temperature held at 18° or 19° C and 90% RH
    • Ventilation after 24 hrs after ethylene injection. Ethylene and CO2 is expelled out and fresh air is injected in cold room. CO2 level not to exceed 5000ppm during ripening process.
    • Holding period for 3-4 days till coloration. Temperature can be reduced gradually to 14° to 16° C for enhancing the shelf life of the Fruit.
    • Air distribution system for uniform ripening of banana in palletized crates with Suitable air bypass sealing system for the crates.
    Components of ripening chamber & typical pallet arragements

    The Major components of RINAC Ripening chambers are

    • RPUF Insulated Panels suitable for Ripening chambers.
    • Insulated leak proof Doors designed for Ripening chambers.
    • Refrigeration rack system with energy-efficient components.
    • Specially Designed evaporators to ensure High humidity & Uniform airflow inside the ripening chamber.
    • Humidifiers are provided to maintain high humidity throughout the ripening process.
    • Electrical Control Panel for Refrigeration rack system.
    • Ethylene generators & Ethylene Gas-discharge systems suitable for single & multiple rooms for ripening processes.
    • CO2 and Ethylene analyzers to monitor levels of gas in the room.
    • Timer-based ventilation sysems with dampers & exhaust fans for CO2.
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    Pre-Cooler Pack Houses https://royaalgroups.com/product/pre-cooler-pack-houses/ Wed, 17 Feb 2021 11:50:49 +0000 https://royaalgroups.com/?post_type=product&p=23923
  • Hygienic, air-conditioned spaces capable of receiving, grading, and packing large volumes
  • Facilitate quick pre-cooling of produce immediately after the harvest, for preserving the quality of texture and essence, including the nutritive value, over a prolonged period
  • Can store 15-days of produce at a time
  • Come with ante-rooms and dock shelters to facilitate easy and quick logistic management
  • Delivered on a turnkey basis, complete with pre-engineered building panels for walls and roofing, material handling equipments, refrigeration system, and electricals
  • ]]>
    Cold Ware Houses https://royaalgroups.com/product/cold-ware-houses/ Wed, 17 Feb 2021 11:48:52 +0000 https://royaalgroups.com/?post_type=product&p=23921
  • Pre-fabricated, insulated panel doors
  • A range of floors for various applications
  • Well-balanced and flexible refrigeration systems;
  • Hermatic or semi-hermatic compressors
  • CFC-free refrigerant
  • Accurate temperature levels for pull-down and holding
  • Tropicalised design condensers
  • Customised accessories
  • Loading / un loading dock shelters / leveler;
  • Racking arrangement to suit
  • ]]>
    Cold Rooms https://royaalgroups.com/product/cold-rooms/ Wed, 17 Feb 2021 11:41:52 +0000 https://royaalgroups.com/?post_type=product&p=23906 .rowes::after { content: ""; clear: both; display: table; } [class*="coli-"] { width: 100%; float: left; } @media only screen and (max-width: 600px){ article{ overflow:auto; } }

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    Panels

    Pre-fabricated, insulated, metal laminated panels best suited for freezing and chilling

    • Rigid polyurethene Foam (RPUF) insulation.
    • Pre-painted Galvanised Steel (PPGS) or Stainless Steel (SS) metal laminate.
    • Insulation thickness from 60mm up to 200mm.
    • Panel width of 1200mm.
    • Panel length up to 12500mm.
    • Joinery through camlock and finished with a silicone sealant.
    Doors

    Pre-fabricated, insulated doors with great features

    • Swing, sliding, roll-up types.
    • Non-corrosive, non-metallic hinges, door handles, and locks.
    • Self-closing hinges.
    • Heaters in door leaf and frame.
    • Audio alarm for ‘door-open’ condition.
    • View port with anti-condensate glass.
    • Lock defeat mechanism.
    • Positive seal mechanism for all door types to avoid cold air loss.
    Specially-enfineered cold rooms, Cold Storage for special applications
  • High humidity cold rooms, Cold Storage for fruit and vegetable storage.
  • Low humidity cold rooms, Cold Storage for seed and hygroscopic material storage.
  • Humidification and automation systems.
  • Unique design for generating low humidity environment using specially designed refrigeration systems.
  • Electricals

    Rinac cold rooms, Cold Storage come fitted with

    • IP 54 or more protected light fittings.
    • Shatter-proof polycarbonate cover glass, which is professionally designed for cold room lighting.
    • Weather-proof switched, where required.
    • Embedded conduit for wiring.
    • Safety devices like relays, SPPs, and timers.
    • Alarm annunciators.
    • IP 55 control panel, built-in with condensing unit.
    State-of-the-art refrigeration
    • Hermetic or semi-hermetic compressors.
    • Air-coled or water-cooled condensation systems.
    • High efficiency evaporators equipped with auto defrost features.
    • Hot gas defrost.
    • All metallic casings are in galvanised steel with powder-coating finishes. This enables them to withstand H500 SS test.
    • Safety systems like high and low pressure cutouts, microprocessor-based thermo controls.
    • Drain-tray and drain-pipe heaters.
    • Vibration eliminators in refrigerant piping.
    • Temperature controllers.
    • Humidification systems with indicators and controllers.
    Floors

    A range of floors for various applications

    • Aluminium/SS checkered plate for dry and light weight operations.
    • Bituminous felt with PCC floor for heavy and wet operations.
    • Altro-vinyl floors for heavy traffic operations.
    • Floor breathers and heaters where applicable.
    Covings

    A must for all who value hygiene

    • Food grade PVC or metallic covings.
    • Wall-to-wall, Wall-to-ceiling, and Wall-to-floor covings available.
    • Cornice cups to ensure three-dimensional integration at the corners of the cold room.
    Accessories and customisations

    Fine-tuned to match needs

    • Pressure relief valves for freezer rooms.
    • Push and kick plates for doors.
    • Ramp for entry at door.
    • Strip curtains to operate at freezing temperatures without stiffening.
    • Hatch doors.
    • Air curtains.
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